Alcoa Unveils Breakthrough RSR™ Joining System for Next Generation Lightweight Vehicles

Lightweight metals leader Alcoa Inc. announced a breakthrough in resistance spot riveting called the RSR™ joining system, a high-performance joining solution for multi-material vehicles. RSR technology can join dissimilar materials using the same equipment as conventional spot welds but offers automakers the flexibility to switch between it and conventional welds, depending on the material.

“Our RSR technology is going to be a powerful tool in the array of joining options for the automotive industry,” said Ray Kilmer, Alcoa’s Chief Technology Officer and Executive Vice President. “As automakers continue to design vehicles using multi-material combinations, RSR technology is the ideal joining solution. It can easily accommodate stack up changes on the assembly line and it leverages existing welding robots outfitted with our automatic feeding systems.”

Notably, automakers can utilize Alcoa’s RSR technology with minimal modifications to existing production lines. Conventional spot welding equipment and robotic automation can be adapted for use with RSR technology, which can easily shift between material combinations and fastener types.

Alcoa expects the first commercial application for the RSR technology by 2018.